Hydraulic seals are a device that restricts the escape of fluid and foreign materials from entering in a hydraulic application such as a cylinder. Hydraulic seal manufacturers create many products that are application specific and specially designed to prevent leaks under very particular circumstances. A hydraulic seal is used to contain fluids and maintain the hydraulic pressure (piston seal, rod seal, back-up ring), to stop the inlet of impurities and to preserve the lubricating film on the rod (wiper seal) and to resist any deformation under a radial load by guiding the piston and rod (wear ring and guide strip). When selecting the best seals for your hydraulic ram, both at OEM or repair stage, it's important to consider the parameters of the application and the operating conditions. Hydraulic applications can be challenging for seals. Thousands of -ring compounds have been formulated for specific applications. All of the metal materials used to create seals may be plated or galvanized for added oxidation protection and strength. The most common place to find these seals, however, is in a hydraulic cylinder. The piston seals acts as a pressure barrier and prevent fluid from passing the piston. A leading manufacturer of moulded rubber seals, elastomer components and custom engineered solutions; manufactured to the highest quality standards, in medium-to-high volumes, to a diverse range of industries around the globe. Rod seals are used in mobile hydraulic, agricultural, and general industrial applications. Also, these seals protect the rod seals from contaminants. As an application user, you must review the user manual provided along with the purchase of hydraulic seals. Designed for light duty applications where style WD wipers are not required. We offer almost 16,000 thrust washers to choose from. Our polyurethane u-cups come in symmetrical and double-lip rod and piston asymmetrical styles that maintain a comprehensive water resistant seal. These flaws are often capable of preventing satisfactory -ring performance under the variable operating pressures of aircraft systems; therefore, -rings should be rejected for flaws that affect their performance. The -ring is considered a universal sealing device. T-seals: These seals can be designed in both rod and piston styles to prevent extrusion and spiraling. Conventional seals swell as they absorb hydraulic fluid. Sometimes called loaded-lip U-cups, B-style polypack, and lip seals, these seals have a beveled edge with a symmetrical cross section. Hydraulic seals are generally relatively soft, non-metallic rings captured in groove or fixed in a combination of rings, forming a seal assembly, to block or separate fluid in reciprocating motion applications. Piston seals are important for controlling the motion of a cylinder. Deep-Z rod seals are a type of symmetrically loaded U-cup seal. To better understand our hydraulic seal capabilities unique to your application, please complete our contact form or send an email to gbsa@ with a drawing of your part. Applications: General purpose sealing, Air Tools, Hydraulic fluids, Petroleum based oils, fuels, L.P. gases, Cold Water, Silicone greases and oils, Di-ester base lubricants (MIL-L-7808), Ethylene glycol base fluids (Hydrolubes) and Hydraulic Fluids and in static and dynamic applications. We supply 100s of styles and 1000s of sizes of hydraulic seals in inch and metric sizes. Wipers: Commonly known as scraper seals, these wipers help the ingress of external contaminants, which can damage the sealing system, as well as the application machinery. The T-shaped design prevents spiral failure that occurs with -rings used in cylinders with long strokes. This grants for equal and even wear, and stress allotment on the seals. Hydraulic seals are produced in most cases like any gother mechanical seal or component made of polymers. Rely on hydraulics or pneumatic seals. Polytetrafluoroethylene (PTFE) -rings: Temperature & Chemical Resistant PTFE is a popular -Ring material which is White in color. Are relatively soft, non-metallic rings captured in a groove or fixed in a combination of rings, to form a seal assembly, to block or separate fluid in reciprocating motion applications. 7. Durability: Hydraulic seals are designed to have long service lives.
Special tooling for the installation of -rings is available. Seals may also be made from non-elastic materials such as felt and leather. Rod and piston installations use Wear Rings. Custom manufacturer of seals including hydraulic, mechanical, metric, military specification seals. Rod seals prevent rod corrosion and helps for the lubrication of wiper seal and rod seals. A seal may consist of more than one component, such as an -ring and a backup ring, or possibly an -ring and two backup rings. Than the outer lip in order to be used for rod applications. A single hydraulic system will usually make use of several different hydraulic seals, each designed to prevent leakage at a different point of pressure within the system. Rod Seals are the most critical seals in a hydraulic cylinder. Maintaining internal pressure and preventing contamination are leading priorities in terms of properly operating a hydraulic cylinder. They are considered to be multi-purpose hydraulic seals and are designed for significantly improved performance. Light-duty hydraulic and pneumatic U-cups used in pneumatic cylinders for industrial and low-pressure applications. 11. Safe: Hydraulic seals are completely safe to use even in the chemical and pharmaceutical industries. Moreover they are specially developed to accommodate different variables such as cylinder speeds, temperatures, pressures and applications. Also called double-lip U-cups and lip seals, they have nitrile lips and a urethane base to provide good stability and support large loads. Vee Packs: These are seals designed with multiple vee rings. The negative lip forms of normal seals allow dirt and foreign particles to be trapped between the seal lips and the cylinder. Sealing materials designed for life science and medical applications must demonstrate excellent resistance to the aggressive organic and inorganic chemicals and media associated with surgical and laboratorial procedures, including intensive cleaning regimes. We supply Hydraulic & Pneumatic seals for single and double acting cylinders, composite piston seals, compact seals, independent wear rings, bonded seals, static seals ( Rings), and symmetrical seals. Rod seals are key in preventing corrosion. A static hydraulic seal is located in a groove and sees no movement - only sealing within its confined space, acting like a gasket To achieve this the gasket should be under pressure. The material we choose for each hydraulic seal is determined by the operating requirements of each application. Style WK Rod Wipers Double lip design provides the ultimate in wiper action to remove foreign material from the exposed rod while still maintaining an adequate lubricating film. Scrapers & Wipers - Scrapers and wipers are components which prevent the build up of dirt, foreign particles and moisture from the piston rods by scraping or wiping it away. Rod seal kits include a rod assembly, rod wiper seal, U-cup rod seal, and -ring for repairing hydraulic cylinders. A hydraulic seal, at the end of the day, must prevent leakage of fluids from cylinders. Other products offered are mechanical, magnetic, non-contacting, and lip seals. Wear bands or wear rings are used to prevent metal-to-metal contact. Seals are divided into three main classes: packings, gaskets, and wipers. V-ring packings (AN6225) are one-way seals and are always installed with the open end of the V facing the pressure. Sometimes however you can use two single acting seals in a 'back to back' arrangement in order to create a double acting seal system. This seal is recommended when the coupling clearance between the head and the rod cannot be reduced and in the event of pressure peaks (500 bar). Hydraulic seals are also subdivided into seals, which have symmetrical or asymmetric cross-sections. Piston seal is a type of hydraulic seal where the sealing lip has contact with the entire housing bore. Quad rings can be used in both static and dynamic sealing applications. Rod Seal failure could result in fluid leakage. Rod Seals are affected by changes to the rod surface and fluid temperatures. Suitable for hydraulic applications that anticipate abrasive contaminations and shock loads. Hydraulic seals of different types are governed by various standards and regulations at international, national, and local levels. Piston Seals are typically made of polyurethane but some piston seals can be made of fabric reinforced rubber. Some hydraulic seals are made for very specific applications. Our hydraulic seal product lines will provide you with confidence that your equipment will operate in the most adverse conditions. GBSA offers a wide range of effective hydraulic rod seals including polyurethane -rings. For over 20 years, it has been our dedication to service and outstanding product quality in all our hydraulic seals that have set us apart. These days, manufacturers also provide custom manufactured hydraulic seals to suit specific application needs. Hydraulic seals used internally on a sliding or moving assembly are normally called packings. The sealing direction is important for hydraulic seals and pneumatic seals in mechanisms that use axial movement, such as cylinders and pistons. However, Piston Seals are exposed to the motion on their outer diameter along the bore or tube of a hydraulic cylinder. The creation and development of the hydraulic seal mirrors the lengthy development of the hydraulic system, though modern hydraulic seals only appeared as polymers before they became better understood and utilized. 5. Affordable: Hydraulic seals can be ordered in bulk, and are extremely reasonable in terms of price. However, in both applications, there are common steps to execute to successfully install hydraulic seals. U-cups: These seals are used for low pressure systems. We started small, but now offer an extensive product list of hydraulic seals, rings, and other rubber products. The full range of static seals include -rings, back-up rings, flange seals, bonded washers and OP seals. Bellows seals use a formed or welded bellows to supply a secondary sealing and spring loading. The design helps prevent extrusion up to 5,000 PSI and spiraling (rolling) associated with -rings. Typical applications covered are cylinders, mobile cylinders, hydraulic presses and moulding machines. These allow pressure to build up within the piston, thus allowing the cylinder to extend or retract. Wear Rings absorb transverse loads on the rod and improve the durability of packings in a hydraulic cylinder. To help you identify the best materials to install hydraulic seals, contact Real Seal to create a customized solution and value for your business. We provide Simriz® -Rings from Freudenberg (Simrit) do to the unique durability of the product and the genuine care the people from Freudenberg have given us and the users of our -Rings. Double-acting pistons require pressure from both sides to force the piston along the bore, meaning that in order to properly seal them you must use a double-acting seal that can seal the dynamic pressure from both sides. Heating - To improve hydraulic seals' elasticity, you can heat the seals before installation. Hydraulic cylinder seals cost the manufacturer pennies. The energizer ensures constant pressure on the sealing lips. FlexiSeals are PTFE sealing devices energized by special metal springs to maintain lip contact during no or low pressure service. Global -Ring and Seal, LLC is a master distributor of -Rings, Backup Rings, X-Rings, Cord Stock, and related seals, servicing industrial distributors worldwide. PEEK - For applications with higher pressures PEEK back-up rings are recommended, in place of Nylon or PTFE back-up rings. For heavy duty hydraulic seals used on the main ram of an extrusion press, rubber fabric chevron seals are the chosen solution to ensure maximum durability and reliability. If you're looking to optimize your use of hydraulic seals over time, you'll want to screen manufacturers for matching versatility. In the case of gauge control cylinders for example, short strokes and high frequencies have to be accommodated whilst imparting minimal friction aor stick slip. Symmetrical profiles are designed to act as either rod or piston seals, allowing one part to function in two applications. The first name in -Rings since 1958 with the right attitude, the best service, and value. The immense clearance in between the machine's piston and cylinder wall can be isolated and cover up with this seals. An important characteristic of -rings is the compression set, or measure signifying how much an elastomer regains its initial thickness after being compressed. We offer a wide range of hydraulic seals suitable for different cylinder types and industries. Figure 1 Hydraulic seals used between nonmoving fittings and bosses are normally called gaskets. They have a quad-ring loader that makes the seal a good choice for low-pressure rod applications. Of course, not every machine contains both rods and pistons, so be sure you know the difference between the two, and which one is the type of seal that you need. Cylinder repair shops can easily upgrade stock OEM seals with highly engineered System Seals products for greater reliability and performance. Some of the rubber materials used to create seals are nitrile, silicone, natural rubber, butyl and styrene butadiene. We are offering our client an excellent quality range of Hydraulic Seal. Seals prevent or reduce fluid passage between 2 surfaces. The most common profiles and designs per seal type and guides are: piston seals, rod and buffer seals, wiper seals, guide rings and guide strips, -rings and back-up rings. Rod seals and piston seals prevent leakage of fluid from cylinders and stop pressure buildup. Heavy-duty rod seals for mobile and heavy duty industrial equipment. Hydraulic Seals are generally made out of a variety of materials, including Rubber, PTFE , and Polyurethane (AU) Compatibility of the materials is decided upon the particular operating medium or restraints due to pressure, fluid type, temperature or chemical compatibility. Primary rod seal when used in sealing system in combination with BT U-cup. Rod Seals, which guard against external leakage, are one of the most vital components of the sealing system. Aircraft hydraulic components and systems require custom seal engineering to achieve minimal leakage and maximum performance to insure long seal life, and optimize safety concerns. Depending on the application and the type of seal you're using, preventative maintenance measures may be one the most critical aspects of maintaining optimized performance. Usually made of some type of soft, flexible elastomer that provides exceptional water and air sealing capabilities, hydraulic seals are ring-shaped and primarily designed to eliminate or limit the leakage of fluid moving within a hydraulic or pneumatic system. Ic seals, polypack seals, wiper seals, guide ring, -ring seals, Teflon piston seals. Used as static, dynamic, radial or face seals. Back-up Rings are used in conjunction with -Rings for both static and dynamic sealing applications. Typical seal element materials are: Nitrile and FKM. As the rod rotates back and forth, they avert the leakage of the liquid from inside of a hydraulic cylinder to the outside (dynamic stress sealing). Our rod wipers are easy to install by simply snapping or pressing in, and come in a wide range of materials and styles. Our Hydraulic Seals products range includes -Rings and a number of innovative Seals designed for applications in hydraulic cylinders, such as the spring-energized Turcon® Variseal®, -Ring engergized Turcon® Stepseal®2K, Zurcon® polyurethane U-Cup RU9 and many more. For production workflows to run without a hitch it is vital for the power-transmitting, hydraulic fluid to remain enclosed within the system. Although hydraulic seals are primarily designed to prevent fluid leakage, it must be remembered that hydraulic seals provide other important functions and can only be properly maintained under the right conditions. We also design many seals with secondary lips to capture remnants that may have escaped the sealing. X rings can be used both as static seals and as dynamic seals. Custom manufacturer of seals for hydraulic industry. Just as rod seals are designed to keep fluid in, wipers keep contamination out. Back-up Rings: These seals are designed to solve the problem of seal extrusion. The type of material is determined by the specific operating conditions or limits due to fluid type, pressure, fluid chemical compatibility or temperature. Distributor of hydraulic seals. Hydraulic Piston Seals seals ensure fluid or other media does not by-pass the piston as the system pressure pushes the piston down the cylinder during a pressure cycle. Products include trim, flap, hatch, snap-in, D and P profile, pedestal and lid seals. Hydraulic Seals from Trelleborg Sealing Solutions are the first choice when it comes to sealing a high-performance cylinder. Parker offers a complete range of both activated and non-activated PTFE rod seals for hydraulic and pneumatic applications. We supply -Rings and seals in any size, material, durometer, color, and specialty performance. Other elastomer materials used to fabricate seals include butadiene, nitrile, butyl, and silicone. RUB seals made from Polyurethane are most effective, including a 300 BAR resistance which is suitable for high-pressure systems. Beyond these common variations are more specialized types of hydraulic seals. In addition to preventing leaks, oil seals retain oil and other lubricants for rotary applications. Oil seals, which are called metric oil seals outside of the USA, are used with hydraulic oil and made with materials that allow them to resist breaking down or malfunctioning in the face of repeated oil exposure. Polyurethane hydraulic seals have an outstanding resistance to general weather conditions. They are designed to be placed in a cylinder or piston groove to form a seal that will prevent leakage in the hydraulic system, they are a critical component to keep machinery working correctly and operating safely. When removing or installing -rings, avoid using pointed or sharp-edged tools that might cause scratching or marring of hydraulic component surfaces or cause damage to the -rings. Two major sources for hydraulic seals are rubber and plastics (including PTFE, such as Teflon, and polyurethane). Installation of hydraulic seals varies widely across different types of seal and different systems. Hydraulic seals can be single or double effect, according to the direction of the pressure generated in the cylinder. Distributor of hydraulic seals made from butyl and cast and millable polyurethane. Manufactured by the top polyurethane seal and component producers, with strong materials and extensive product expertise. Another sealing lip can be provided to protect the sealing contact proper from dust and other fine solid contaminants. In such applications, the function of Hydraulic Seals goes far beyond preventing fluid leakage. Durable and reliable Hydraulic seals are made from high grid materials which have the withstanding capacity. These superior materials were adopted in the MS28775 -ring, which is replacing AN6227 and AN6230 -rings, and the MS28778 -ring, which is replacing the AN6290 -ring. Consider the following when installing hydraulic seals in applications. Hydraulic seals can come in many sizes and forms based on the duties they must perform. The strongest -Ring material making it a popular choice in wear applications where abrasives, high pressure, and movement are present. A wiper seal can be made and can function as a wiper and a rod seal all in one groove where space is an issue. Custom manufacturer of seals used in hydraulic applications. Wear bands are also used to guide the piston and the rod during the stroke phase to prevent any side-loading. Wiper seals are extremely important in ensuring that outside contaminants are kept out of hydraulic operating systems. Wiper seals or Scraper seals are designed in a way to keep external contaminants out of a hydraulic system, by cleaning the rod in the cylinder on each cycle. A Dynamic Hydraulic Seal called a Piston Seal is exposed to movement on its outer diameter along the tube or bore of a hydraulic cylinder. We also furnish hydraulic seals for metric and JIS applications. Our engineers develop custom seals and guide bands that perfectly fit each newly sized cylinder. WRC Wiper Seals: Also including a lip, WRC seals do not extend past the cylinder cover.
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